According to the National Renewable Energy Laboratory (NERL) U.S. Life-Cycle Inventory Database (http://www.nrel.gov/lci/database/), it takes 8,196 BTU/lb to manufacture gypsum board. This number actually accounts only for the natural gas used in the drying process.By comparison, Durra strawboard panels consume approximately 328 BTU/lb to manufacture. The primary energy consuming steps are as follows:
| Process |
BTU/lb |
| Compression/Extrusion |
187.6 |
| Swathing |
32.0 |
| Baling |
57.6 |
| Loading |
4.7 |
| Transportation |
45.8 |
| Total |
327.7 |
The Durra process uses only 4% of the energy used to manufacture gypsum board; stated another way, gypsum board uses almost 25 times more energy to manufacture!